OUR FACTORY
Generation Global operates a state-of-the-art facility in New Zealand that focuses on product design, bespoke manufacturing, testing, and product certification. The core manufacturing is carried out at our Malaysian facility, which boasts endless production capacity and the strictest quality controls to ensure that every product meets the customer’s specifications and expectations consistently.
CUTTING
At the New Zealand facility, we utilize a computerized laser cutter to produce high-quality helicopter and airplane flooring solutions. Precision is key, and this equipment guarantees an exceptional level of consistency. The laser beam also seals the edges of materials, preventing fraying, and ensuring a clean, finished look. This machine is capable of cutting various materials including flooring, carpets, leather, and plastics, making it a versatile tool in our production process.
TESTING
All materials undergo rigorous testing to comply with flammability standards such as CFR 23.853, CFR 25.853, CFR 27.853, and CFR 29.853. To ensure we meet these stringent regulations, we have an EASA-approved flame test laboratory located in New Zealand, which supports both production and R&D. Furthermore, foam seat cushion products are developed to meet the flamability requirements for both helicopters and airplanes, with the use of fire-blocking layers when necessary.
PRODUCT DESIGN
With years of experience in creating high-performance seat covers, Generation Global ensures that every design fits perfectly, every time. Designing a cover that can be fitted globally requires a meticulous process. Our designs consider key factors like aesthetics, ease of fitting, comfort, weight, and cost to manufacture—all while maintaining the highest industry standards.
SELECTING MATERIALS
Selecting the right materials is a critical part of any project design. The materials chosen impact various aspects of the product, including cost, warranty, weight, aesthetic appeal, comfort, lead time, and certification. Over time, Generation Global has carefully curated a global supply base that meets strict standards for quality, support, and lead time, ensuring that every product is of the highest standard.
