Project Overview: Replacement Cockpit Seat Cushions for Embraer EMB 175
Client:
This client operates a fleet of Embraer Regional Jets EMB 175 under contract with three major U.S. airlines. The EMB 175 is widely used for lower-demand routes while maintaining the amenities and features typically found on larger aircraft. The EMB 175 has become a popular choice for regional airlines in the United States due to its efficiency and commercial success.
Project Scope:
Generation Global was tasked with supplying replacement cockpit seat cushions for the Embraer EMB 175 crew seats. The EMB 175 features TSO 127a crashworthy seats, and Generation Global developed a PMA aftermarket part that complies with the original TSO certification. This ensures that the aftermarket part meets the safety and quality standards required by aviation regulations.
Design Features:
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Fire-Retardant Materials:
The seat cushions are made from a specialist fire retardant polyurethane foam, designed for enhanced safety and durability in the demanding environment of a commercial aircraft. -
Durable Covering:
The cushions are covered in hard-wearing fire blocking material, ensuring the longevity and performance of the seat cushions even under frequent use. -
TSO Compliance:
The aftermarket seat cushions are developed to meet TSO 127a certification standards, ensuring compliance with crashworthiness requirements. These parts are certified with an EASA Part 21J design approval and supplied with an EASA Form 1, providing the necessary documentation for regulatory compliance. -
Testing & Validation:
Extensive validation testing was conducted at the Wichita State University test labs, ensuring the replacement cushions meet the stringent safety standards required for cockpit seats. -
Popularity with Operators:
These aftermarket/PMA parts have become increasingly popular with operators due to their high usage rate and the cost-effectiveness of having certified replacement parts that maintain safety standards.
The Generation Global Contribution:
Generation Global’s aftermarket seat cushions provide operators with a reliable, certified replacement option that ensures comfort and safety for cockpit crew. These cushions are designed to withstand the frequent use in busy cockpit environments, providing a durable and cost-effective solution for Embraer EMB 175 aircraft operators.
By ensuring compliance with TSO 127a standards and performing extensive testing, Generation Global offers a high-quality, safety-compliant product that meets the needs of regional airlines operating EMB 175 aircraft.
Client Background:
This U.S.-based client operates a fleet of Embraer EMB 175 jets, providing services under contract to major U.S. airlines. The EMB 175 has become a cornerstone of regional air service, offering a highly efficient, cost-effective solution for airlines serving lower-demand routes. It is widely favored for its ability to provide a comfortable experience for passengers, while still being an ideal fit for regional operations with lower passenger loads.
