Project Highlight: Complete Interior Refresh for the BO105 Helicopter
At Generation Global, we were thrilled to be part of a complete interior refresh for the BO105 helicopter. This project involved a thorough upgrade of both the cabin and the rear cargo hold, where we replaced seating, flooring, the cargo ceiling, the cabin rear bulkhead, and control boots. The result is a fully transformed interior that combines functionality, comfort, and style. Almost every part used in this project is available for purchase on Generation Global’s online shop, making it easier for you to upgrade your own aircraft.
Seats and Upholstery: Comfort and Style
For the seat upholstery, we chose a subdued Lead Grey leather (ADI-1111) that exudes sophistication and durability. The seats featured perforated leather inserts (SP1) for added breathability, ensuring comfort during long flights. We added decorative Titanium double stitching to all exposed seams, enhancing both the look and durability of the seats.
The seats used a Gen I design, complete with new foam cushions and leather dress covers. This design combines functionality, comfort, and aesthetic appeal, making it perfect for both crew and passenger seating. To protect the seats from wear and tear, we also fitted shell covers that guard against scratches, dirt, and dust. These shell covers were made from the same Lead Grey leather and include mesh document pouches with elastic closures, providing extra storage and functionality.
Cabin and Cargo Area: A Practical Yet Stylish Upgrade
The rear bulkhead panel was wrapped in the same Lead Grey leather to create a cohesive, stylish look throughout the cabin. The panel was constructed with durable foam at its core and carefully glued into place, ensuring a seamless and long-lasting installation.
For the flooring, we selected Zimmer carpet (WN-120) for the cabin. Zimmer carpet offers a refined look and high durability, perfectly complementing the rest of the interior. The carpet comes as a three-piece set, with individual pieces fitted in front of the crew seats and between the crew and rear seats. The rear cargo bay flooring was outfitted with MW-200 vinyl, available in black or graphite, providing a strong and practical foundation for the cargo area.
In addition, we fitted ceiling blankets in the cargo area. These specialized padded materials help muffle sound, improving the overall comfort during operations. While these blankets are not available directly on our website, they can often be supplied upon request for custom projects.
Custom Fittings: Attention to Detail
To complete the interior transformation, we used soft, malleable black leather (ADI-1091) to create custom sleeves for the BO105’s exposed parts. These cyclic and collective boots were designed to fit the helicopter’s controls perfectly, ensuring a clean, seamless appearance. The boots were attached underneath the carpet, adding a smooth finish to the cockpit area.
We also fitted a gust lock cover with a transparent sleeve for the dome close, adding an extra layer of protection and functionality to the helicopter’s interior.
The Client: A New Zealand-Based Maintenance Organisation
Our client for this project was a New Zealand-based maintenance organisation that is expanding into the aircraft parts market. With operations in both the United States and New Zealand, the company has acquired multiple aviation companies over the years to broaden its scope. The Bo 105 helicopter we worked on was imported from Japan, where it had previously been used by a news company. After the interior refresh, this helicopter looks as good as new, and we’re excited to see where it heads next!
Shop BO105 Parts and More
If you're looking to refresh your own Bo 105 or another helicopter, Generation Global has a wide range of parts available for purchase through our online store. From seat upholstery and flooring to custom fittings and headlining, we provide high-quality solutions for all your helicopter interior needs.
