Insights Into ERJ-190 Seat Prototyping
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Insights Into ERJ-190 Seat Prototyping

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At Generation Global, we pride ourselves on delivering top-notch aircraft interiors that exceed expectations. Recently, we had the pleasure of working with Alliance Airlines on a project that showcased our expertise in prototyping and reverse engineering.

 

Project Overview.

Client: Alliance Airlines AU (Ex-Copa Airlines aircraft)
Scope:
Interior upgrade including dress covers and cushions for both J Class and Y Class
Challenge:
Reverse engineering old covers and ensuring perfect fit

 

Our Approach.

We began by meticulously reverse engineering the old covers and cushions. Our team then created prototypes and fitted them to the seats to ensure a perfect fit before proceeding with full-scale production and installation. This process not only ensured precision but also minimized downtime for the aircraft.

 

Prototyping Process.

Our prototyping process involved several key steps:

Assessment: We carefully assessed the existing interior components to understand their design and fit.
Reverse Engineering: Using advanced techniques, we reverse engineered the old covers to create accurate prototypes.
Fitting: The prototypes were then fitted to the seats to check for any adjustments needed.
Finalization: Once the prototypes were perfected, we moved on to full-scale production and installation.

 

Purpose.

  • Ensure correct fit
  • Allow customers to see final look
  • scope to fine tune or improve
  • Confirm design before mass production
  • create install fitting videos to assist installers
  • support certification drawings

 

Meet Garth.

Garth managed this project with his renowned customer service and expertise. One satisfied customer even remarked, "Garth was FANTASTIC!!! He kept me updated and did a great job, I could not be happier with the customer service he provided."

Ready to discuss your fleet's interior maintenance? Contact Garth now, he'd be more than happy to help you out.

Email: garth.i@generation-global.com
LinkedIn:  Find Garth

 

Stay Tuned.

We'll share more about the final project delivery and the exceptional results achieved in the following months.