Embraer ERJ-190 airline interior Seat Prototyping
View all

Part 1 - Insights Into ERJ-190 Seat Prototyping

View Gallery

At Generation Global, we pride ourselves on delivering top-notch aircraft interiors that exceed expectations. Recently, we had the pleasure of working with Alliance Airlines on a project that showcased our expertise in prototyping and reverse engineering.

Β 

Project Overview.

Client: Alliance Airlines AU (Ex-Copa Airlines aircraft)
Scope:
Interior upgrade including dress covers and cushions for both J Class and Y Class
Challenge:
Reverse engineering old covers and ensuring perfect fit

Β 

Our Approach.

We began by meticulously reverse engineering the old covers and cushions. Our team then created prototypes and fitted them to the seats to ensure a perfect fit before proceeding with full-scale production and installation. This process not only ensured precision but also minimized downtime for the aircraft.

Β 

Prototyping Process.

Our prototyping process involved several key steps:

Assessment: We carefully assessed the existing interior components to understand their design and fit.
Reverse Engineering: Using advanced techniques, we reverse engineered the old covers to create accurate prototypes.
Fitting: The prototypes were then fitted to the seats to check for any adjustments needed.
Finalization: Once the prototypes were perfected, we moved on to full-scale production and installation.

Β 

Purpose.

  • Ensure correct fit
  • Allow customers to see final look
  • scope to fine tune or improve
  • Confirm design before mass production
  • create install fitting videos to assist installers
  • support certification drawings

Β 

Meet Garth.

Garth managed this project with his renowned customer service and expertise. One satisfied customer even remarked, "Garth was FANTASTIC!!! He kept me updated and did a great job, I could not be happier with the customer service he provided."

Ready to discuss your fleet's interior maintenance? Contact Garth now, he'd be more than happy to help you out.

Email: garth.i@generation-global.com
LinkedIn: Β Find Garth

Β 

Stay Tuned.

We'll share more about the final project delivery and the exceptional results achieved in the following months.